TPM implementation in automotive component manufacturing companies to analyze efficiency injection machine

Document Type: Research Paper

Authors

Department of Industrial Engineering, Mercu Buana University, Jakarta 11650, Indonesia.

Abstract

The development of motorcycle industry in Indonesia is quite rapid. The mode of transportation is a favorite the people of Indonesia, especially in industrial area. The average motorcycle user is a company employee because it facilitates access and avoids traffic. Motorcycle component production in Indonesia is spread across several companies, one of the companies that manufactures components made of plastic material has 16 injection machines. These machines have different performance, when analyzed using the OEE approach it is known that Machine 16 has the lowest performance compared to others at only 91.2%. Factors that affect the low efficiency of the machine due to the 7 biggest losses namely Dandori, Mold Repair, Machine Damage, re-setting, Material jams, robot damage and Cleaning Mold

Keywords


[1] P. Tsarouhas, “Improving operation of the croissant production line through overall equipment effectiveness ( OEE ) A case study,” Int. J. Product. Perform. Manag., 2018.

[2] D. M. S. N. Manjeet Singh, “Measurement of Overall Equipment Effectiveness ( OEE ) of a Manufacturing Industry : An Effective Lean Tool,” Int. J. Recent Trends Eng. Res., no. 2005, pp. 268–275, 2017.

[3] I. K. Saša Ranđelović*, Milutinović Mladomir, Saša Nikolić, “Risk Assessment In Injection Molding,” J. Technol. Plast., vol. 40, no. 2, 2015.

[4] M. Alorom, “The Implementation of Total Productive Maintenance in The Libyan Heavy Industry,” Dr. THESIS, no. March, 2015.

[5] Kiran, Total Quality Management : Key Concepts and case studies. 2017.

[6] F. Nurprihatin, M. Angely, and H. Tannady, “Total Productive Maintenance Policy to Increase Effectiveness and Maintenance Performance Using Overall Equipment Effectiveness,” vol. 6, no. 3, pp. 184–199, 2019.

[7] A. Muñoz-villamizar, J. Santos, J. R. Montoya-torres, and C. Jaca, “AC SC,” Int. J. Prod. Econ., 2018.

[8] S. Perdana and D. Santoso, “Implementation of Repairing Production Machine Productivity of Spare Parts Speaker Based on OEE Value Achievement,” vol. 6, no. 1, pp. 26–32, 2019.

[9] R. Domingo and S. Aguado, “Overall Environmental Equipment Effectiveness as a Metric of a Lean and Green Manufacturing System,” www.mdpi.com/journal/sustainability, pp. 9031–9047, 2015.

[10]   L. M. A. Pintelon and P. N. Muchiri, “Performance measurement using overall equipment effectiveness (OEE): Literature review and practical application discussion,” Int. J. Prod. Res. Date, 2010.

[11]   B. Yusuf, A. Rahman, and R. Himawan, “Analisa Overall Equipment Effectiveness Untuk Memperbaiki Sistem Perawatan Mesin Dop Berbasis Total Productive ( Studi Kasus : PT XYZ – Malang ),” vol. 3, no. 1, 2015.

[12]   M. Braglia, D. Castellano, M. Gallo, and M. Braglia, “A novel operational approach to equipment maintenance : TPM and RCM jointly at work,” J. Qual. Maint. Eng., 2019.

[13]   M. S. Y. and H. A. S. N A A Azid , S N A Shamsudin, “Conceptual Analysis and Survey of Total Productive Maintenance ( TPM ) and Reliability Centered Maintenance ( RCM ) Relationship,” IOP Conf. Ser. Mater. Sci. Eng., 2019.

[14]   R. Singh, A. M. Gohil, D. B. Shah, and S. Desai, “Total Productive Maintenance ( TPM ) Implementation in a Machine Shop : A Case Study,” Procedia Eng., vol. 51, no. NUiCONE 2012, pp. 592–599, 2013.

[15]   A. O. N. Maideen, S. Sahudin, N.H. Mohd yahya, “Practical Framework : Implementing OEE Method in Manufacturing Process Environment,” 2016.

[16]   E. Nursubiyantoro and I. Rozaq, “Implementasi Total Productive Maintenance ( TPM ) Dalam Penerapan Overall Equipment,” vol. 9, no. 1, pp. 24–32, 2016.

[17]   S. P. and R. U. Zeny Fatimah Hunusalela and JurusanTeknik, “Analysis of productivity improvement in hard disc spare parts production machines based on OEE , FMEA , and fuzzy value in Batam,” IOP Conf. Ser. Mater. Sci. Eng. Pap., 2019.

[18]   T. M. Akhmad Sutoni, Widy Setyawan, “Total Productive Maintenance ( TPM ) Analysis on Lathe Machines using the Overall Equipment Effectiveness Method and Six Big Losses,” 2019.

[19]   A. D. F. Imam Sodikin, Cyrilla Indri Parwati, “No Title,” Semin. Nas. IENACO - 2017, pp. 57–62, 2017.

[20]   M. T. Jaroslaw Brodny, “Application of Elements of TPM Strategy for Operation Analysis of Mining Machine Application of Elements of TPM Strategy for Operation Analysis of Mining Machine,” IOP Conf. Ser. Earth Environ. Sci., 2017.

[21]   A. Gupta, “Total Productive Maintenance,” Int. J. Recent Technol. Mech. Electr. Eng., no. June, pp. 31–37, 2019.

[22]   F. U. Nisbantoro, R. Jinan, and H. H. Purba, “Measurement Overall Equipment Effectiveness on Injection Moulding Machine : A Case Study in Injection Moulding Manufacturing Industry,” no. 8, pp. 62–69, 2018.

[23]   I. P. S. Ahuja, “REVIEWS AND CASE STUDIES A case study of total productive maintenance implementation at precision tube mills,” J. Qual. Maint. Eng., vol. 15, no. 3, pp. 241–258, 2009.

[24]   C. K. Jha and A. Singh, “Study Of Total Productive Maintenance : A Case Study Of Oee Improvement In Automobile Industry , Benefits And Barriers In Tpm Implementation,” Int. J. Technol. Res. Eng., Vol. 3, No. 9, Pp. 2400–2406, 2016.

[25]   D. T. R. S. and M. J. R. M Prashanth Pai, Dr. Ramachandra C G2, “A Study on Usage of Total Productive Maintenance ( TPM ) in Selected SMEs A Study on Usage of Total Productive Maintenance ( TPM ) in Selected SMEs,” 2018.

[26]   D. K. N. N. Anand S Relkar, “Optimizing & Analysing Overall Equipment Effectiveness (OEE) Through Design of Experiments (DOE),” vol. 38, pp. 2973–2980, 2012.

[27]   D. H. Stamatis, The OEE Primer : Understanding Overall Equipment Effectiveness, Reliability, and Maintainability. 2010.