Document Type : Research Paper

Authors

1 Department of Mechanical Engineering, College of Engineering, Igbinedion University, Okada, Edo State, Nigeria.

2 Department of Technical Services, Power Equipment and Electrical Machinery Development Institute, National Agency for Science and Engineering Infrastructure (NASENI), Okene, Kogi State, Nigeria.

Abstract

In this study, the effects of corrosion rate on post welded annealed heat-treated medium carbon steel in seawater was investigated. The medium carbon steel samples were butt-welded by using the Shielded Metal Arc Welding (SMAW) technique and, afterwards, heat treated by annealing at different annealing temperature was carried out. The microstructure of the unwelded and post welded heated samples was characterised by means of optical microscopy. The as received (control), unwelded and post welded annealed medium carbon steel samples were immersed in sea water for a duration of one hundred (100) days, and this was to stimulate the effect on equipment in offshore and food processing applications. Post welded heat treatment on the microstructure, weight loss and corrosion rate were evaluated. The results obtained showed an initial increase in both the weight loss and corrosion rate of samples up to 40 days and started decreasing afterwards. It was equally observed that the post welded annealed samples showed more corrosion activities than the un-welded annealed samples. Above and beyond, corrosion activity was more prominent in samples with the highest annealing temperature. More so, the unwelded annealed medium carbon steel showed a dispersion of coalescence cementite and ferrite grain while the post welded annealed medium carbon steel samples showed a martensite (light area marked by arrows) distributed in the ferrite (dark area) matrix.

Keywords

Main Subjects

  1. Momoh, I. M., Akinribide, O. J., Ayanleke, J., Olowonubi, J., Olorunfemi, G. O., & Oshodin, T. (2013). Investigating the mechanical properties of post weld heat treated 0.33% C low alloy steel. International journal of science and technology2(6), 433-437.
  2. Orhorhoro, E. K., Erameh, A. A., & Adingwupu, A. C. (2018). Evaluation of the effect of tempering on the corrosion susceptibility of low carbon steel in sea water. Nigerian research journal of engineering and environmental sciences3(1), 409-415.
  3. Merchant, S.Y. (2015). Investigation on effect of welding current and post Weld heat treatment on mechanical properties of Weldment of low carbon steel. International journal of research in engineering and technology, 4(12), 54-58
  4. Callister, W. D. (2007). Material science and engineering and introduction (7th). John Willy & Sons.
  5. Henderson, J. G. (1953). Metallurgical dictionary. Rheinhold Publishing.
  6. Dodo, M. R., Ause, T., Adamu, M. A., & Ibrahim, Y. M. (2016). Effect of post-weld heat treatment on the microstructure and mechanical properties of arc welded medium carbon steel. Nigerian journal of technology35(2), 337-343.
  7. Houkdcroft P.T. (2005). Flux shielded arc welding process. Cambridge University Press.
  8. Momoh, I. M., Akinribide, O. J., Ayanleke, J., Olowonubi, J., Olorunfemi, G. O., & Oshodin, T. (2013). Investigating the Mechanical Properties of post weld heat treated 0.33% C low alloy steel. International journal of science and technology2(6), 433-437.
  9. Elmer, J.W., Wong, J., Ressler, T., and Palmer, T.A. (2002). Mapping phase transformations in the heat-affected-zone of carbon manganese steel welds using spatially resolved X-Ray diffraction. 6th international conference on trends in welding research, Pine Mountain, GA (pp.15-19). U.S. Department of Energy.
  10. Funk, E. R. (2012). Hand book of welding. Boston Publishers.
  11. Vijendra, S. (2020). Physical metallurgy. Standard Publishers Distributors.
  12. Adedayo, A. V., Ibitoye, S. A., & Oyetoyan, O. A. (2010). Annealing heat treatment effects on steel welds. Journal of mineral, materials characterization and engineering9(6), 547-557.
  13. Daramola, O. O., Adewuyi, B. O., & Oladele, I. O. (2011). Corrosion behaviour of heat treated rolled medium carbon steel in marine environment. Journal of minerals & materials characterization & engineering10(10), 888-903.
  14. Vivek, T., Adarsh, P., Zuber, M., & Chandrashekhar, I. B. (2014). Prediction of quench severity of various quench media based on hardness and microstructure studies. International journal of innovative research in advanced engineering, 1(3), 46-49.
  15. Krkwood, D. (1982). Microbial corrosion of metals in seawater. Proceeding of a meeting organized by the scottish marine biological association with Y-ARD Ltd. Oban. Transportation Research Board. https://trid.trb.org/view/417982
  16. Malik, A. U., Ahmad, S., Andijani, I., & Al-Fouzan, S. (1999). Corrosion behavior of steels in Gulf seawater environment. Desalination123(2-3), 205-213.
  17. Grobe, H., & Majewsky, S. (2009). Proportion of salt to sea water and chemical composition of sea salt, Institute for Polar and Marine Research, Bremerhaven, Germany. Retrieved from https://commons.wikimedia.org/wiki/File:Sea_salt-e_hg.svg
  18. Onyekpe, B. (2002). The essentials of metallurgy and materials in engineering. Ambik Press.
  19. Oyejide, J. O., Orhorhoro, E. K., Ogie, A. N., & Idi, U. S. (2017). Investigation of the effect of annealing on the corrosion resistance of medium carbon steel in sea water. Journal of emerging trends in engineering and applied sciences8(5), 219-224.